Question:
Hi Matt, Had the same problem about a year after I purchassed my 96 Dodge Caravan… Problem was in the sensor located inside the gas tank with the pump assembly….. Had to get it replaced….only thing mine at the time was under waranty….good luck Latter…
– Hide quoted text — Show quoted text – In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over the place and triggers the sound of low fuel level, when vehicle is in motion, especially when I break. It happens more frequently when fuel tank is full or close to this level. Sometimes the problems goes away for weeks at a time only to come back later. What is causing it, and where exactly should I look to fix this problem, I do not see any loose wire connection or damage to a wire harness under the hood. Any help would be greatly appreciated. Matt
Response:
I had it done a few years ago and can’t remember how much I paid. Probably around $300 parts/labor. I’ve done this job on my ‘88 and am familiar with that, but not the ‘96. I imagine you have to drop the fuel tank to get access to the sending unit. Dropping the fuel tank has some complications the first timer will need to prepare for, such as preventing the vent hose from breaking, spilling fuel, disconnecting the filler tube and supporting the tank while it’s unbolted. The other thing is cleaning the top of the tank to prevent dust from falling in (and fouling the fuel pump).
– Hide quoted text — Show quoted text – David: Do you recall what the cost of sending unit replacement was? Do you know where is the sending unit located, is it an easy DIY? Thanks Matt ‘This problem sounds like a bad sending unit. Is that part of the fuel pump ‘module? I wasn’t aware there was a recall on the fuel pump module. I had ‘my sending unit replace a few years ago for this exact problem and paid for ‘it. ‘ ‘ In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over ‘ the place and triggers the sound of low fuel level, when vehicle is in ‘ motion, especially when I break. It happens more frequently when fuel ‘ tank is full or close to this level. Sometimes the problems goes away ‘ for weeks at a time only to come back later. ‘ ‘ What is causing it, and where exactly should I look to fix this ‘ problem, I do not see any loose wire connection or damage to a wire ‘ harness under the hood. ‘ ‘ Any help would be greatly appreciated. ‘ ‘ Matt
Response:
David: Do you recall what the cost of sending unit replacement was? Do you know where is the sending unit located, is it an easy DIY? Thanks Matt ‘This problem sounds like a bad sending unit. Is that part of the fuel pump ‘module? I wasn’t aware there was a recall on the fuel pump module. I had ‘my sending unit replace a few years ago for this exact problem and paid for ‘it. ‘ ‘ In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over ‘ the place and triggers the sound of low fuel level, when vehicle is in ‘ motion, especially when I break. It happens more frequently when fuel ‘ tank is full or close to this level. Sometimes the problems goes away ‘ for weeks at a time only to come back later. ‘ ‘ What is causing it, and where exactly should I look to fix this ‘ problem, I do not see any loose wire connection or damage to a wire ‘ harness under the hood. ‘ ‘ Any help would be greatly appreciated. ‘ ‘ Matt
Response:
There isn’t one on the module, it’s on the gasket and nut. Quite often they wind up having to replace the module, and the tank because things don’t go back together right, and it leaks. It happened to mine, and both of the Caravans my parents owned. The idea here is that if they have to mess with it anyway, let them, and if they break it, or find it broken, it’ll be be fixed. If the gauge still wanders after they’re done, ask why the gauge keeps wandering.
– Hide quoted text — Show quoted text – This problem sounds like a bad sending unit. Is that part of the fuel pump module? I wasn’t aware there was a recall on the fuel pump module. I had my sending unit replace a few years ago for this exact problem and paid for it. Go get the recall done for the in tank fuel pump module. If the gauge still jumps all over the place, go back and complain to the dealer about it. They had to replace the module, and the tank because they screwed up the recall. Also, get the fan relay recall done too. The dealer destroyed and had to replace the PCM in the process of doing that recall. In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over the place and triggers the sound of low fuel level, when vehicle is in motion, especially when I break. It happens more frequently when fuel tank is full or close to this level. Sometimes the problems goes away for weeks at a time only to come back later. What is causing it, and where exactly should I look to fix this problem, I do not see any loose wire connection or damage to a wire harness under the hood. Any help would be greatly appreciated. Matt
Response:
This problem sounds like a bad sending unit. Is that part of the fuel pump module? I wasn’t aware there was a recall on the fuel pump module. I had my sending unit replace a few years ago for this exact problem and paid for it.
– Hide quoted text — Show quoted text – Go get the recall done for the in tank fuel pump module. If the gauge still jumps all over the place, go back and complain to the dealer about it. They had to replace the module, and the tank because they screwed up the recall. Also, get the fan relay recall done too. The dealer destroyed and had to replace the PCM in the process of doing that recall. In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over the place and triggers the sound of low fuel level, when vehicle is in motion, especially when I break. It happens more frequently when fuel tank is full or close to this level. Sometimes the problems goes away for weeks at a time only to come back later. What is causing it, and where exactly should I look to fix this problem, I do not see any loose wire connection or damage to a wire harness under the hood. Any help would be greatly appreciated. Matt
Response:
The fan relay recall was done a few years ago but that was the last recall notice that I ever received. My address is unchanged and I never received a notice on this in tank ‘fuel pump module’ recall. I would greatly appreciate if you could indicate the recall number and any other info that is available to you.
Yes, Bob – if you could please post the recall number, or how to locate it I, too, would appreciate it. Thanks! R. Phillips
Response:
There’s several for that vehicle. I had one. Look here for details: http://www-odi.nhtsa.dot.gov/cars/problems/recalls/ Also, you need to complain about the airbag light coming on intermittantly. They need to replace the clockspring, but they won’t do it until it fails – SRS light = open circuit to airbag squib = airbag inoperable. I tried to get them to fix it prior to the recall. I got to pay for the clockspring, and no, I cannot get a refund because I don’t own the vehicle anymore. Recall number for fuel tank: 99V216000
– Hide quoted text — Show quoted text – ‘Go get the recall done for the in tank fuel pump module. If the gauge still ‘jumps all over the place, go back and complain to the dealer about it. They ‘had to replace the module, and the tank because they screwed up the recall. ‘Also, get the fan relay recall done too. The dealer destroyed and had to ‘replace the PCM in the process of doing that recall. ‘ In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over ‘ the place and triggers the sound of low fuel level, when vehicle is in ‘ motion, especially when I break. It happens more frequently when fuel ‘ tank is full or close to this level. Sometimes the problems goes away ‘ for weeks at a time only to come back later. ‘ ‘ What is causing it, and where exactly should I look to fix this ‘ problem, I do not see any loose wire connection or damage to a wire ‘ harness under the hood. ‘ ‘ Any help would be greatly appreciated. ‘ ‘ Matt ‘ Thanks for the reply Bob. The fan relay recall was done a few years ago but that was the last recall notice that I ever received. My address is unchanged and I never received a notice on this in tank ‘fuel pump module’ recall. I would greatly appreciate if you could indicate the recall number and any other info that is available to you. Thanks, again Matt ‘
Response:
‘Go get the recall done for the in tank fuel pump module. If the gauge still ‘jumps all over the place, go back and complain to the dealer about it. They ‘had to replace the module, and the tank because they screwed up the recall. ‘Also, get the fan relay recall done too. The dealer destroyed and had to ‘replace the PCM in the process of doing that recall.
‘ In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over ‘ the place and triggers the sound of low fuel level, when vehicle is in ‘ motion, especially when I break. It happens more frequently when fuel ‘ tank is full or close to this level. Sometimes the problems goes away ‘ for weeks at a time only to come back later. ‘ ‘ What is causing it, and where exactly should I look to fix this ‘ problem, I do not see any loose wire connection or damage to a wire ‘ harness under the hood. ‘ ‘ Any help would be greatly appreciated. ‘ ‘ Matt ‘ Thanks for the reply Bob. The fan relay recall was done a few years ago but that was the last recall notice that I ever received. My address is unchanged and I never received a notice on this in tank ‘fuel pump module’ recall. I would greatly appreciate if you could indicate the recall number and any other info that is available to you. Thanks, again Matt ‘
Response:
Go get the recall done for the in tank fuel pump module. If the gauge still jumps all over the place, go back and complain to the dealer about it. They had to replace the module, and the tank because they screwed up the recall. Also, get the fan relay recall done too. The dealer destroyed and had to replace the PCM in the process of doing that recall.
– Hide quoted text — Show quoted text – In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over the place and triggers the sound of low fuel level, when vehicle is in motion, especially when I break. It happens more frequently when fuel tank is full or close to this level. Sometimes the problems goes away for weeks at a time only to come back later. What is causing it, and where exactly should I look to fix this problem, I do not see any loose wire connection or damage to a wire harness under the hood. Any help would be greatly appreciated. Matt
Response:
In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over the place and triggers the sound of low fuel level, when vehicle is in motion, especially when I break. It happens more frequently when fuel tank is full or close to this level. Sometimes the problems goes away for weeks at a time only to come back later. What is causing it, and where exactly should I look to fix this problem, I do not see any loose wire connection or damage to a wire harness under the hood. Any help would be greatly appreciated. Matt
Response:
In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over the place and triggers the sound of low fuel level, when vehicle is in motion, especially when I break. It happens more frequently when fuel tank is full or close to this level. Sometimes the problems goes away for weeks at a time only to come back later. What is causing it, and where exactly should I look to fix this problem, I do not see any loose wire connection or damage to a wire harness under the hood. Any help would be greatly appreciated. Matt
Response:
Go get the recall done for the in tank fuel pump module. If the gauge still jumps all over the place, go back and complain to the dealer about it. They had to replace the module, and the tank because they screwed up the recall. Also, get the fan relay recall done too. The dealer destroyed and had to replace the PCM in the process of doing that recall.
– Hide quoted text — Show quoted text – In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over the place and triggers the sound of low fuel level, when vehicle is in motion, especially when I break. It happens more frequently when fuel tank is full or close to this level. Sometimes the problems goes away for weeks at a time only to come back later. What is causing it, and where exactly should I look to fix this problem, I do not see any loose wire connection or damage to a wire harness under the hood. Any help would be greatly appreciated. Matt
Response:
‘Go get the recall done for the in tank fuel pump module. If the gauge still ‘jumps all over the place, go back and complain to the dealer about it. They ‘had to replace the module, and the tank because they screwed up the recall. ‘Also, get the fan relay recall done too. The dealer destroyed and had to ‘replace the PCM in the process of doing that recall.
‘ In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over ‘ the place and triggers the sound of low fuel level, when vehicle is in ‘ motion, especially when I break. It happens more frequently when fuel ‘ tank is full or close to this level. Sometimes the problems goes away ‘ for weeks at a time only to come back later. ‘ ‘ What is causing it, and where exactly should I look to fix this ‘ problem, I do not see any loose wire connection or damage to a wire ‘ harness under the hood. ‘ ‘ Any help would be greatly appreciated. ‘ ‘ Matt ‘ Thanks for the reply Bob. The fan relay recall was done a few years ago but that was the last recall notice that I ever received. My address is unchanged and I never received a notice on this in tank ‘fuel pump module’ recall. I would greatly appreciate if you could indicate the recall number and any other info that is available to you. Thanks, again Matt ‘
Response:
The fan relay recall was done a few years ago but that was the last recall notice that I ever received. My address is unchanged and I never received a notice on this in tank ‘fuel pump module’ recall. I would greatly appreciate if you could indicate the recall number and any other info that is available to you.
Yes, Bob – if you could please post the recall number, or how to locate it I, too, would appreciate it. Thanks! R. Phillips
Response:
There’s several for that vehicle. I had one. Look here for details: http://www-odi.nhtsa.dot.gov/cars/problems/recalls/ Also, you need to complain about the airbag light coming on intermittantly. They need to replace the clockspring, but they won’t do it until it fails – SRS light = open circuit to airbag squib = airbag inoperable. I tried to get them to fix it prior to the recall. I got to pay for the clockspring, and no, I cannot get a refund because I don’t own the vehicle anymore. Recall number for fuel tank: 99V216000
– Hide quoted text — Show quoted text – ‘Go get the recall done for the in tank fuel pump module. If the gauge still ‘jumps all over the place, go back and complain to the dealer about it. They ‘had to replace the module, and the tank because they screwed up the recall. ‘Also, get the fan relay recall done too. The dealer destroyed and had to ‘replace the PCM in the process of doing that recall. ‘ In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over ‘ the place and triggers the sound of low fuel level, when vehicle is in ‘ motion, especially when I break. It happens more frequently when fuel ‘ tank is full or close to this level. Sometimes the problems goes away ‘ for weeks at a time only to come back later. ‘ ‘ What is causing it, and where exactly should I look to fix this ‘ problem, I do not see any loose wire connection or damage to a wire ‘ harness under the hood. ‘ ‘ Any help would be greatly appreciated. ‘ ‘ Matt ‘ Thanks for the reply Bob. The fan relay recall was done a few years ago but that was the last recall notice that I ever received. My address is unchanged and I never received a notice on this in tank ‘fuel pump module’ recall. I would greatly appreciate if you could indicate the recall number and any other info that is available to you. Thanks, again Matt ‘
Response:
This problem sounds like a bad sending unit. Is that part of the fuel pump module? I wasn’t aware there was a recall on the fuel pump module. I had my sending unit replace a few years ago for this exact problem and paid for it.
– Hide quoted text — Show quoted text – Go get the recall done for the in tank fuel pump module. If the gauge still jumps all over the place, go back and complain to the dealer about it. They had to replace the module, and the tank because they screwed up the recall. Also, get the fan relay recall done too. The dealer destroyed and had to replace the PCM in the process of doing that recall. In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over the place and triggers the sound of low fuel level, when vehicle is in motion, especially when I break. It happens more frequently when fuel tank is full or close to this level. Sometimes the problems goes away for weeks at a time only to come back later. What is causing it, and where exactly should I look to fix this problem, I do not see any loose wire connection or damage to a wire harness under the hood. Any help would be greatly appreciated. Matt
Response:
There isn’t one on the module, it’s on the gasket and nut. Quite often they wind up having to replace the module, and the tank because things don’t go back together right, and it leaks. It happened to mine, and both of the Caravans my parents owned. The idea here is that if they have to mess with it anyway, let them, and if they break it, or find it broken, it’ll be be fixed. If the gauge still wanders after they’re done, ask why the gauge keeps wandering.
– Hide quoted text — Show quoted text – This problem sounds like a bad sending unit. Is that part of the fuel pump module? I wasn’t aware there was a recall on the fuel pump module. I had my sending unit replace a few years ago for this exact problem and paid for it. Go get the recall done for the in tank fuel pump module. If the gauge still jumps all over the place, go back and complain to the dealer about it. They had to replace the module, and the tank because they screwed up the recall. Also, get the fan relay recall done too. The dealer destroyed and had to replace the PCM in the process of doing that recall. In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over the place and triggers the sound of low fuel level, when vehicle is in motion, especially when I break. It happens more frequently when fuel tank is full or close to this level. Sometimes the problems goes away for weeks at a time only to come back later. What is causing it, and where exactly should I look to fix this problem, I do not see any loose wire connection or damage to a wire harness under the hood. Any help would be greatly appreciated. Matt
Response:
David: Do you recall what the cost of sending unit replacement was? Do you know where is the sending unit located, is it an easy DIY? Thanks Matt ‘This problem sounds like a bad sending unit. Is that part of the fuel pump ‘module? I wasn’t aware there was a recall on the fuel pump module. I had ‘my sending unit replace a few years ago for this exact problem and paid for ‘it. ‘ ‘ In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over ‘ the place and triggers the sound of low fuel level, when vehicle is in ‘ motion, especially when I break. It happens more frequently when fuel ‘ tank is full or close to this level. Sometimes the problems goes away ‘ for weeks at a time only to come back later. ‘ ‘ What is causing it, and where exactly should I look to fix this ‘ problem, I do not see any loose wire connection or damage to a wire ‘ harness under the hood. ‘ ‘ Any help would be greatly appreciated. ‘ ‘ Matt
Response:
I had it done a few years ago and can’t remember how much I paid. Probably around $300 parts/labor. I’ve done this job on my ‘88 and am familiar with that, but not the ‘96. I imagine you have to drop the fuel tank to get access to the sending unit. Dropping the fuel tank has some complications the first timer will need to prepare for, such as preventing the vent hose from breaking, spilling fuel, disconnecting the filler tube and supporting the tank while it’s unbolted. The other thing is cleaning the top of the tank to prevent dust from falling in (and fouling the fuel pump).
– Hide quoted text — Show quoted text – David: Do you recall what the cost of sending unit replacement was? Do you know where is the sending unit located, is it an easy DIY? Thanks Matt ‘This problem sounds like a bad sending unit. Is that part of the fuel pump ‘module? I wasn’t aware there was a recall on the fuel pump module. I had ‘my sending unit replace a few years ago for this exact problem and paid for ‘it. ‘ ‘ In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over ‘ the place and triggers the sound of low fuel level, when vehicle is in ‘ motion, especially when I break. It happens more frequently when fuel ‘ tank is full or close to this level. Sometimes the problems goes away ‘ for weeks at a time only to come back later. ‘ ‘ What is causing it, and where exactly should I look to fix this ‘ problem, I do not see any loose wire connection or damage to a wire ‘ harness under the hood. ‘ ‘ Any help would be greatly appreciated. ‘ ‘ Matt
Response:
Hi Matt, Had the same problem about a year after I purchassed my 96 Dodge Caravan… Problem was in the sensor located inside the gas tank with the pump assembly….. Had to get it replaced….only thing mine at the time was under waranty….good luck Latter…
– Hide quoted text — Show quoted text – In my Dodge Caravan ‘96 (3.0L engine) the fuel gauge jumps all over the place and triggers the sound of low fuel level, when vehicle is in motion, especially when I break. It happens more frequently when fuel tank is full or close to this level. Sometimes the problems goes away for weeks at a time only to come back later. What is causing it, and where exactly should I look to fix this problem, I do not see any loose wire connection or damage to a wire harness under the hood. Any help would be greatly appreciated. Matt
Response: